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Walking Lightly
by David McAdam
April 1, 2010

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<span style="font-family: Arial; font-size: 13px; white-space: pre; -webkit-border-horizontal-spacing: 2px; -webkit-border-vertical-spacing: 2px; ">Patio-4.jpg</span>
A new building system helps to minimize site disturbances and preserve the existing natural landscape. Photo by Nuvue Interactive.
A cold-formed, light-gauge steel framing system offers architects a powerful new green tool.


Many architects pride themselves on the design of a very green house. However, it’s not too uncommon for those same architects to be dismayed when the actual construction of the house proves to be anything but green.

One of the most environmentally destructive aspects of homebuilding can be the very act of site preparation. Most traditional homes require a flat, or nearly flat, building pad. But when the terrain is not flat, extensive grading and the construction of retaining walls is often required — all of which is very expensive and, ultimately, highly disruptive to the local environment.

However, houses built with a new light-gauge steel building system lets architects work with the natural terrain, not against it. This system can practically float over the existing topography with minimal need for site work and at a cost far less than structural steel solutions.

Blue Sky Homes recently completed a house in the Southern California desert community of Yucca Valley using this system. The 2.5-acre parcel of land sited for the construction is a spectacular natural landscape of enormous and deeply weathered boulders, ancient juniper trees, majestic piñon trees, gnarled desert oaks, and threatened Joshua trees. Crossing the property is a seasonal stream.

Although the home was not built on virgin desert land (the area was subdivided and roads cut in the 1960s), creating a flat building pad for a traditional home on this site would have, nevertheless, destroyed the very characteristics that made the property so desirable.

By using the Blue Sky Building System, minimal damage was done to the land because there was no need for typical site grading. Indeed, the system is uniquely suited for steep, sensitive or remote sites, though it also works well in slab-on-grade environments.


<span  style="font-family: Arial; font-size: 13px; white-space: pre; -webkit-border-horizontal-spacing: 2px; -webkit-border-vertical-spacing: 2px; ">Living-2.jpg</span>
Without the need for load-bearing walls, spacious and open rooms can be easily incorporated into a house’s design. Photo by Nuvue Interactive.
The Design

The house in Yucca Valley required only six hand-dug 24-inch-by-24-inch concrete footings to which 8-inch-by-8-inch square structural steel columns were bolted. Cold-formed, light-gauge, high-tensile galvanized steel elements were then bolted to the columns to create bidirectional, point-loaded, moment-resisting frames — the system’s heart and soul. No specialized trades, field welding or large cranes were required, which allowed the entire house to be framed and enclosed in less than five days.

No load-bearing walls (neither interior nor exterior) were required due to the strength of the moment-resistant frame. Thus, it was possible to locate windows and doors almost anywhere.

The architect for the project, o2 Architecture of Palm Springs, Calif., was able to maximize the amount of indoor-outdoor living space available in this modest-sized home. Thus the house features extensive use of sliding glass doors.

A decision was made early on in the project to minimize the amount of space devoted to bedrooms and to maximize “public” spaces. Again, with no load-bearing walls to contend with, this goal was easy to achieve, especially given that the system is capable of creating large clear-span areas of up to 30 feet. The system can readily be used to create structures of up to three stories.

The exterior of the house was clad with two materials: bare corrugated steel on lower walls (which was sprayed with apple cider vinegar to create a rusted patina) and painted Hardie board on upper areas. But a variety of other cladding materials could have readily been used — further enhancing the design possibilities.

Minimizing Environmental Impact

All of the steel used in the Yucca Valley home was manufactured with as much as 70 percent recycled steel, which can, itself, be 100 percent

recycled later. Most steel elements in the home were factory fabricated, which meant dramatically less waste was created onsite.

The waste generated in the factory during fabrication was immediately recycled — even the steel filings created during bolt-hole drilling. The extremely limited amount of construction waste created onsite was also sorted and recycled. The house’s rapid construction meant far fewer trips to and from the jobsite by workers as compared to a typical construction project. In short, the system creates structures that are highly sustainable in terms of fabrication, shipping, assembly and life cycle.

Steel has the highest strength-to-weight ratio of any building material. Additionally, it is dimensionally stable and will not expand or contract due to moisture. Nor will it warp, split, crack or creep. And it is highly resistant to fire and impervious to mold, dry rot and termites.

The system is the result of more than 15 years of design and rigorous testing. Additionally, it is now a recognized and approved standard of AISI (AISI S-110 and ASCE7), and is expected to be included in the International Building Code (IBC) and the California Building Code (CBC).

The system, which requires no bracing of any kind, is capable of creating cantilevers, is suitable for all seismic zones and can be engineered to meet all wind-loading requirements.

As construction of the prototype house in Yucca Valley shows, a light-gauge steel building system provides architects with a powerful new tool to overcome engineering constraints and to execute highly green designs. Better yet, the designs can be constructed without the heavy cost to the natural landscape that is often caused by traditional site-preparation methods.  


Sidebar: Blue Sky Homes Prototype Project Team

Developer: Blue Sky Homes LLC, Palm Springs, Calif.

Architect: o2 Architecture, Palm Springs, Calif.

Engineering and Steel Fabricator: FCP Inc., Wildomar, Calif.

Contractor: Solterra Development, Palm Springs, Calif.

Interiors: Christopher Kennedy Design, Palm Springs, Calif.


Products and Materials

Roof: AEP Span Design Span panels, standing seam roof (SSR) in cool zinc grey

Floor Underside Cover: Bare (iron-ox) AEP Span Nu-Wave Corrugated and galvanized steel sheets

Exterior Walls: Accelerated Building Technologies accel-E Steel Thermal Efficient Panels (S.T.E.P.)

Exterior Cladding: ½" Bare (iron-ox) AEP Span Nu-Wave Corrugated steel siding

Exterior Fiber Cement Siding: 5/16" Hardie board

External Moisture Barrier: DuPont Tyvek HomeWrap

Sliding Glass Doors: Milgard Series 450/450S

Clerestory Windows: Milgard Custom C716

Vapor Barrier: Grace Construction Products Bituthene

Split System Heat Pump: Amana/Goodman Heating & Air Conditioning Co.

Air Handler: Amana/Goodman Heating & Air Conditioning Co.

Thermostat: Honeywell

Thermal Hydronic System: Vaillant flat plate collectors

Solar Water Heater: SunEarth Inc.

Pipe Insulation: Johns Manville Micro-Lok Fiber Glass

Waste Heat Recovery: Turbotec Products Inc. ENVIRO-PAK heat recovery system

Photovoltaic Inverter: SMA America, Sunny Boy solar inverter

Light Switches and Plugs: Leviton Decora

Dimmers: Lutron Diva

Recessed Light Cans: Elite Lighting USA

Under Cabinet and Upper Cabinet Lighting: Philips Color Kinetics eW Profile Powercore LED

Path Lighting: Vista Professional Outdoor Lighting

Toilet: Toto USA Aquia Dual-Max

Exhaust Fan: Broan-NuTone whisper quiet

Indoor Shower Faucet: Grohe

Bathroom Faucet: Grohe

Bathroom Sink: Kohler Co.

Shower Pan: Kohler Co.

Bathroom Countertop: Vetrazzo Glass House

Cabinet Doors and panels: Smith & Fong Co. Plyboo

Countertop and Backsplash: Vetrazzo Glass House

Kitchen Sink: PROFLO

Kitchen Faucet: Grohe

Cooktop Range: GE

Oven: GE 30-inch built-in single convection wall oven with self-cleaning

Kitchen Hood: GE Profile slide-out hood

Refrigerator: GE Monogram 36-inch built-in

Dishwasher: Bosch Integra 500 Series

Washer/Dryer: GE combination washer and dryer

Interior Paint: YOLO Colorhouse non-VOC

A/V Wire Box: Leviton Structured Media Center

Septic System: Bio–Microbics wastewater treatment system

Waste Water Treatment System: Fuji Electric ring compressor aeration blower pump

Deep Well Jet Pump & Tank: ITT Goulds Pumps

Domestic Water Jet Pump & Pressure Tank: ITT Goulds Pumps (A. O. Smith Motor)

Pump Controller Box: ITT CentriPro Model CB 10412 HP 1


David McAdam
dmcadam@blueskyhomesllc.com
David McAdam is a co-founder of Blue Sky HOMES LLC. He can be reached at by phone at (800) 448-9130.

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